Custom Premium Rigid Base And Lid Gift Box

Specifications:

1. Box Type:

• Rigid Box (also known as a Setup Box)

• 2-piece design: Separate base and detachable lid

2. Material:

• Base Material: Greyboard / Chipboard (1000gsm to 1800gsm for rigidity)

• Outer Wrap:

• Art Paper (157gsm–200gsm)

• Specialty Paper (textured, metallic, kraft, or fabric-laminated paper)

• Leatherette (optional premium upgrade)

• Inner Lining:

• Coated paper

• Velvet / Suede / EVA / Foam insert (optional)

3. Printing:

• Techniques:

• Offset printing (CMYK or Pantone)

• UV printing

• Finish Options:

• Matte or gloss lamination

• Soft-touch lamination

• Foil stamping (gold, silver, rose gold, etc.)

• Embossing / Debossing

• Spot UV

4. Customization:

• Custom sizes (e.g., 8” x 6” x 4” or any specification)

• Custom inserts (foam, cardboard dividers, die-cut platforms)

• Magnetic or ribbon closures (optional)

• Window cutouts with or without clear PVC

5. Dimensions:

• Fully customizable

• Common sizes:

• Small: 6” x 4” x 2”

• Medium: 10” x 8” x 4”

• Large: 14” x 10” x 6”

6. Color Options:

• Full-color print (edge-to-edge)

• Pantone matching available

• Linen, kraft, or solid color wraps available

7. Weight Capacity:

• Typically holds up to 5 kg, depending on board thickness and reinforcement

8. MOQ (Minimum Order Quantity):

• Usually 500–1000 units, depending on supplier

9. Lead Time:

• Sampling: 7–10 days

• Bulk Production: 15–30 days after sample approval

10. Applications:

• Luxury gift sets

• Corporate giveaways

• Product launches

• Premium retail packaging

1. Initial Consultation

• Client Requirements: Gather details like:

• Box dimensions (L x W x H)

• Quantity

• Purpose (luxury product, promotional gift, etc.)

• Style preference (matte/glossy, textured, etc.)

• Budget constraints

• Product Specs: Understand the product that will go inside (weight, fragility).

2. Design & Artwork

• Structural Design:

• CAD dieline creation for box structure (base and lid).

• Fit and functionality for the specific product.

• Graphic Design:

• Client provides print-ready artwork or requests design service.

• Elements include logo placement, color schemes (Pantone/CMYK), fonts, and special finishes.

3. Material Selection

• Rigid Board:

• Typically 1.5mm – 3mm thick chipboard or greyboard for a premium feel.

• Wrapping Paper:

• Options: Art paper, specialty paper, fabric, faux leather, etc.

• Custom finishes: embossing, debossing, foil stamping, UV coating, lamination.

4. Prototyping

• Digital Mock-Up: 3D render or PDF visualization.

• Physical Sample: Made for approval; includes full finish and structure.

• Revisions: Based on feedback.

5. Mass Production

• Cutting & Wrapping: Boards are cut and wrapped with custom paper.

• Assembly: Lid and base constructed separately with precision.

• Print Application: Logos and designs applied (offset printing, foil stamping, etc.).

• Finish Options:

• Magnetic closures, ribbons, inserts (foam, velvet, satin), or compartments.

6. Quality Control

• Check for:

• Structural integrity

• Print alignment

• Finish quality (no bubbles, creases)

• Consistency across batches

7. Packaging & Shipping

• Boxes are:

• Individually poly-bagged or tissue-wrapped

• Packed in cartons with corner protection

• Shipped flat or pre-assembled, depending on design

Optional Enhancements

• Custom Inserts (foam, molded pulp, fabric)

• Hidden magnets or ribbon closures

• Spot UV / Soft touch lamination

• Eco-friendly materials

Custom Premium Rigid Box – FAQ

1. What is a rigid box with base and lid?

A rigid box with a base and lid is a two-piece luxury packaging box. The lid sits over the base like a shoebox, offering a sturdy, high-end presentation. Ideal for gifts, cosmetics, electronics, and luxury items.

2. What materials are used in making the box?

We use high-quality greyboard (1.5mm–3mm thick) for structure, wrapped with premium paper such as:

• Art paper

• Specialty textured paper

• Kraft paper

• Velvet or leatherette (optional)

3. Can I fully customize the size and design?

Yes, every aspect is customizable:

• Size (L x W x H)

• Color and finish

• Logo and artwork

• Add-ons like ribbon pulls, inserts, magnets, or embossing

4. What printing and finishing options are available?

You can choose from:

• Printing: Offset, digital, Pantone spot color

• Finishes: Matte/gloss lamination, foil stamping, embossing, UV coating, soft touch, etc.

• Add-ons: Inserts (foam, satin, paperboard), magnetic closures, ribbons

5. Can I order a sample before mass production?

Absolutely. We offer:

• Digital mockups (free)

• Physical prototype (fee may apply, refundable upon bulk order)

6. What is the minimum order quantity (MOQ)?

The typical MOQ is:

• 500 pcs for basic custom boxes

• 1000 pcs for complex designs or specialty finishes
  (Custom MOQs may vary based on material and production method)

7. What is the lead time?

• Sample creation: 5–7 days

• Mass production: 15–25 days after sample approval

• Shipping: 5–10 days by air, or 25–40 days by sea

8. Can you help with the design?

Yes, we offer:

• Free dieline templates

• Optional professional graphic design services (at an additional fee)

9. Are the boxes eco-friendly?

Yes, we offer sustainable options:

• Recycled greyboard

• FSC-certified paper

• Soy-based inks

• Plastic-free inserts

10. How are the boxes packaged and delivered?

Depending on the design, boxes are shipped:

• Pre-assembled or flat-packed

• Protected in corrugated cartons with moisture barriers